
Alu Housing
In chemical plants, oil depots, or dusty workshops, a tiny spark can cause serious accidents. The first line of protection for electrical components is the housing. Our aluminum housing is not just an ordinary metal box. It began as a custom project for an Australian explosion-proof equipment client, who needed a housing that could survive an internal explosion without breaking, while efficiently dissipating heat.
Product Introduction
Tough Protection for Hazardous Environments
In chemical plants, oil depots, or dusty workshops, a tiny spark can cause serious accidents. The first line of protection for electrical components is the housing. Our aluminum housing is not just an ordinary metal box. It began as a custom project for an Australian explosion-proof equipment client, who needed a housing that could survive an internal explosion without breaking, while efficiently dissipating heat. We leveraged our 20-year mold experience to solve this.
We use ADC12 aluminum alloy to produce these housings in a single die-casting shot. This material conducts heat quickly, keeping the interior cooler, while remaining strong. If an accident occurs, the housing does not bend or break, keeping any fire safely contained inside.
Precision Made, High Volume
We choose ADC12 because it is ideal for die casting: strong, durable, and rust-resistant. To prevent tiny air pockets inside, we use a 200-ton die-casting machine. High pressure pushes liquid aluminum into every corner of the mold in an instant, producing uniform walls with no weak spots.
The housing has several mounting surfaces, including the cover, the connecting arm, and the vent cover. Our skilled technicians perform secondary precision machining on grinders and mills to ensure the seal ring fits tightly, meeting explosion-proof standards.
Our factory has a strong production capacity. Monthly output for precision products like this can reach around 10 million pieces. We have 45 machines, including 15 presses and 4 hydraulic machines, which can be scheduled at any time to ensure your order, large or small, ships on time.
Built-in Strength and Smart Features
Examine the housing closely, and you will notice several thoughtful design touches:
• Reinforcing ribs – During casting, we added a grid of ribs, making the housing 30% stronger against impacts without adding weight.
• Positioning posts – The mounting holes have built-in posts, so circuit boards or connecting arms snap into place quickly, eliminating repeated adjustments and speeding up production lines.
• Surface treatment – We offer passivation or powder coating based on your needs. Passivated surfaces pass the neutral salt spray test and resist corrosion for over 500 hours, making these housings safe for coastal or chemical plant environments.
If you provide drawings or a sample, we can redesign heatsink heights or interface positions. From mold design to sample delivery, it usually takes 15 to 40 days. With our mold expertise, you deal directly with the source, ensuring the best fit for your needs.
|
Parameter |
Details |
|
Product Name |
Alu Housing |
|
Material |
ADC12 aluminum alloy |
|
Manufacturing Process |
200-ton die casting with secondary precision machining |
|
Key Design Features |
Reinforcing ribs (grid design), positioning posts, precision mounting surfaces |
|
Standard MOQ |
5000 pieces |
|
Sampling Lead Time |
15‑40 days (based on drawing/sample) |
|
Monthly Capacity |
~10 million pieces |
|
Factory Machines |
45 total (including 15 presses, 4 hydraulic machines) |
|
Surface Options |
Passivation (500h salt spray resistant), powder coating |
|
Key Benefits |
Thermal conductivity, impact resistance (30% stronger), explosion-proof capable |
|
Quality Control |
High-pressure die casting eliminates internal pores, secondary machining ensures seal fit |
|
Company Experience |
20 years in metal fabrication (formerly stamping mold specialist) |
|
Custom Service |
Customize heatsink height and interface positions according to your PCB layout |
Hot Tags: alu housing, China alu housing manufacturers, suppliers, factory, Alu Housing, aluminum die castings, Bubble Jet Housing, die castings, Flameproof Speaker, Wrought Iron Gutter Brackets
You Might Also Like
Send Inquiry






